Launch Rail

As our rockets got larger the old chair/disk harrow blade/drill chuck base design (how's that for Trailer Trash!) started to have stability issues. Other than the base circle being small the biggest issue was with the drill chuck, it needs to be lubed all the time or it gets rusted solid and the ½" rail adapter has a lot of flex for rockets over 15 pounds. We put the word out that we were looking for a large, strong tripod type base that will fold to a manageable size, several solutions were offered the one we chose was a torture (exercise) device. It is very well built and sturdy so the only modification needed was to remove (unbolt/cut/break) anything that did not look like a launcher. Unfortunately we failed to get any pictures prier to its destruction.
We found that 1.25" X .120 wall square tubing fits the 8020 rail perfectly, accept that on our tube the seam was close to the corner causing it to bind, a little work with a die grinder and sandpaper roll cleaned that up.
 
About ¼" from the bottom we drilled a ¼" hole and welded in a rivet that we had (a rod, bolt etc. would work) to keep the rail from dropping to the bottom and binding on any spatter from welding or debris that may fall into the base. On the back of the adapter we drilled a 5/16" hole and welded a ¼" X 20tpi nut so that a bolt threaded in the nut goes through the slot and bears on the web of the rail to keep it from flying with the rocket! On the side we welded a rivet cut to ½" to wrap igniter wires around.
 
On the front of the adapter we welded a 1" long piece of 3/8" rod for the airframe to rest on. We checked everything for fit, squared the adapter up on the base and welded it solid. It turned out very solid, when the two knobs are loosened about a half a turn and pulled up it releases the legs to fold along side of the middle leg.
 
Here is the launcher on its first test it launched 8 rockets from a 38 mm Fat Boy to the 28lb 8' tall Black Tester with no problems. The adapter is 8" long but it probably only needed to be 5" the fit is very good! We fly on a desert field most of the year its dirt, so we have not fitted a blast deflector, but it would be easy to do.